The Manufacturing Process
Dorplan is a leading manufacturer of doorset solutions. The company has been in the market for over 30 years, providing quality doorset and ironmongery solutions that are designed to last. A key part of Dorplan’s success is our commitment to quality manufacturing processes.
At every stage of production, from design through installation, the company uses advanced technology and rigorous quality control to ensure that each door meets the highest standards. Dorplan’s team of expert craftsmen use their experience and expertise to ensure that every door is manufactured with precision and accuracy.
Below is a behind the scenes timeline of our manufacturing process here at Dorplan.
Raw Materials QC
Materials must first pass the QC test
Beam Saw
Cutting door cores to size
Edge banding
Applying hardwood lipping around the door cores
Press
Applying a laminate, veneer or paper faced finish to the doors
Spraying & lacquering
Spraying and lacquering line process ensures consistency
CNC Machining
Highly accurate vision panels, ironmongery and seals
Vision panel assembly
Glazed elements carefully assembled
CNC
Frame joint and profiling processing
Frame Morticing
Machining frames and architraves
Doorset assembly
Frames assembled and doors pre-hung to complete the doorset package
Quality checking process
All door gaps are checked, along with the lock recessing and quality of the finish. Every doorset is photographed and recorded prior to dispatch.
Packaging
After QC checks, doorsets are carefully wrapped in recyclable packaging
Delivery
Time for the product to be dispatched
